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Pellet Mill Roller Assemblies
Pellet Mill Roller Assemblies from Anhui Jindingsheng Machinery Co., Ltd. are complete rotating units built around a forged roller shell, precision shaft, bearing set and retaining components, matched to work with a corresponding ring die inside a pellet mill. Each assembly is produced through a controlled sequence of forging, machining, carburizing, quenching and grinding, so the roller shell surface reaches a stable working hardness while the core retains toughness for repeated load cycles. Bore diameter, keyway position, shell width and outer contour are machined to the tolerance range required for direct installation without additional on site fitting. The company covers raw material selection, forging, heat treatment, finish grinding and dynamic balancing within one facility in Guangde City, Anhui Province, allowing dimensional and hardness data to be tracked from batch to batch. Assemblies are supplied for feed pellet production, wood and biomass pellet production and related granulation processes, and are exported to markets including the United States, Japan, South Korea, Vietnam, France, Bangladesh, Russia, India, the Philippines and countries across Europe.
Core Advantages
Controlled Heat Treatment Depth
Carburizing and quenching depth on each roller shell is held within a set range so the hardened layer supports repeated contact with pellet mash without breaking through to the softer core during normal service intervals.
Matched Shaft and Bearing Fit
Shaft diameters and bearing seats are ground to H7 class tolerance, reducing radial play at the roller shell and limiting uneven wear across the working face during continuous operation.
Dynamic Balance Verification
Assembled rollers are checked against G6.3 balance grade before dispatch, lowering vibration transmitted to the main shaft and bearing housing of the pellet mill at working speed.
Traceable Batch Records
Forging batch, heat treatment parameters and final dimensional inspection results are recorded for each production run, supporting comparison between assemblies used on the same mill.
Dimension Sets Built for Direct Fitting
Bore diameter, keyway width and shell width are machined to the specification sheet supplied at order confirmation, reducing the need for on site rework before installation.
Product Features
| Roller Shell Diameter | 200mm to 600mm, produced to drawing |
| Roller Shell Width | 50mm to 220mm, produced to drawing |
| Bore and Shaft Tolerance | H7 fit class |
| Working Surface Hardness | HRC58 to HRC62 |
| Core Hardness | HRC30 to HRC40 |
| Hardened Layer Depth | 1.5mm to 3.5mm |
| Dynamic Balance Grade | G6.3 |
| Bearing Type | Deep groove ball bearing or tapered roller bearing, selected per assembly drawing |
| Surface Finish Option | Ground finish or chrome plated finish |
| Standard Packaging | Anti rust coating, wooden case, export marking |
Assembly Components
Material and Hardness Options
| 20CrMnTi Alloy Steel | Carburized and quenched, general purpose feed pellet production |
| 20CrMo Alloy Steel | Carburized and quenched, suited to mixed grain and feed formulas |
| Cr12MoV Tool Steel | Through hardened, suited to abrasive biomass and wood pellet material |
| Chrome Plated Option | Applied over the base material for reduced surface adhesion in high moisture material |
Application Scenarios
Feed Pellet Production
Roller assemblies for livestock, poultry and aquaculture feed lines, matched to ring die hole diameter and formula density.
Wood and Biomass Pellet Production
Assemblies built with higher wear resistant materials for sawdust, straw and other fibrous biomass feedstock.
Organic Fertilizer Granulation
Corrugated or grooved shell options for fertilizer feedstock with variable moisture content.
Replacement for Existing Mill Fleets
Assemblies machined to match existing shaft, bore and keyway dimensions for mills already in service.
Compatibility and Customization
- Bore diameter, keyway width, shell width and outer diameter machined to a customer supplied drawing or sample assembly
- Shell surface pattern produced as smooth, corrugated or grooved, matched to the feedstock and ring die combination in use
- Bearing type and seal configuration selected according to running speed, ambient dust level and maintenance interval
- Shaft length and hub configuration adjusted to fit mill housings from different manufacturers
- Sample based production available before larger order confirmation
- Private label marking and export packaging arranged on request
Maintenance and Inspection Guidance
- Check radial and axial play at the bearing seat at scheduled intervals and record the measured clearance
- Inspect the roller shell working surface for uneven wear patterns that indicate misalignment with the ring die
- Confirm lubrication points are serviced according to the bearing manufacturer recommendation before extended production runs
- Store spare roller assemblies in the supplied anti rust packaging in a dry area until installation
- Replace retaining rings and seals when clearance or leakage exceeds the tolerance stated in the assembly drawing
- Record installation date and running hours for each assembly to support wear trend comparison across the mill fleet
Frequently Asked Questions
What information is needed to machine a compatible roller assembly
A drawing or a physical sample showing bore diameter, keyway position, shell width, outer diameter and shaft length allows the assembly to be machined to fit an existing pellet mill without additional adjustment.
Can roller assemblies be supplied for mills from different manufacturers
Assemblies are machined to the dimensions submitted at order confirmation, so units can be produced to match shaft and housing dimensions used across different mill brands and models.
What causes uneven wear on a roller shell surface
Uneven wear typically results from misalignment between the roller and ring die, incorrect bearing clearance or a shell material not matched to the abrasiveness of the feedstock being processed.
Is sample based production available before placing a full order
Sample based production is available so dimensions and fit can be confirmed on the customer mill before a larger order quantity is placed.
How are assemblies packaged for export shipment
Assemblies are coated with anti rust protection, packed in wooden cases suited to sea or air freight, and marked according to the destination country requirements confirmed at order stage.
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